CUSTOMER REQUIREMENTS
From the very early stages of the project, LIQUATS VEGETALS requested a solution capable of meeting specific requirements:
- HANDLING OF DEFORMABLE LOADS WITHOUT DAMAGING THE PRODUCT
- CORNER PROTECTION TO ENSURE SHELF-READY APPEARANCE
- AUTOMATIC HANDLING OF DIFFERENT PALLET SIZES
- HIGH PRODUCTIVITY UP TO 120 PALLETS/HOUR
- INTEGRATION WITH MULTIPLE PALLETIZING LINES
- MAXIMUM RELIABILITY AND REDUCED MAINTENANCE
TOSA SOLUTION
The solution developed by TOSA involved the creation of a highly customized integrated system:
- CHAIN CONVEYORS WITH MECHANICAL SLATS FOR MULTI-FORMAT HANDLING
- LIFTING CONVEYOR FOR ACCESS TO OPERATING AREAS (DRAWBRIDGE SOLUTION)
- HIGH-SPEED ROTATING RING WRAPPER (UP TO 120 p/h)
- AUTOMATIC HANDLING OF QUARTER, HALF, AND EURO PALLETS
The line has also been configured with advanced technical solutions:
- USE OF 750 mm FILM ROLL FOR OPTIMIZED CONSUMPTION AND STABILITY
- SMART WRAPPING FOR AUTOMATIC ADAPTATION TO DIFFERENT FORMATS
- ELECTRICAL COMPONENTS CUSTOMIZED TO CUSTOMER SPECIFICATIONS
- INTEGRATED LABELING SYSTEM
- PALLET RECOMPOSITION SYSTEM WITH EMPTY PALLET MAGAZINE
PARTNERSHIP & DEVELOPMENT
The project required close collaboration between the TOSA and LIQUATS VEGETALS teams, both during the design phases and throughout implementation.
The definition of technical specifications and the customization of electrical and control components enabled the development of a solution that integrates seamlessly with the customer’s existing infrastructure.
This collaborative approach successfully addressed the complexities associated with multi-line management and format variability.
RESULT
The implementation of the TOSA solution has enabled LIQUATS VEGETALS to achieve a highly flexible and efficient production line capable of handling delicate products while ensuring quality and load stability.
The system provides:
• optimal product protection during transport
• reduced material consumption
• automatic handling of different pallet sizes
• operational continuity with high reliability
A project that serves as a benchmark for applications in the dairy sector and for the handling of complex and variable loads.
