STRETCH FILM WRAPPING SOLUTIONS

Designed to reduce maintenance to a minimum.
Our machines are built on a “design for low maintenance” philosophy, which involves designing every component to minimize intervention and simplify long-term management.

Technical solutions such as lubrication-free toothed belts, lifetime-lubricated sliding components, centralized lubrication points, and direct-driven lifting units allow for a reduction of up to 75% in routine maintenance, improving safety, cleanliness, and operational continuity.

Total accessibility, with no work at height.

The lifting motor, which controls the machine’s moving unit, is installed at ground level, eliminating the need for operations at height.

This configuration reduces risks for operators, simplifies maintenance tasks, and allows for faster repairs, significantly reducing machine downtime.

Smart, data-driven maintenance.

Maintenance is an integral part of the design and is managed through an advanced approach that combines various technologies:

• Preventive Maintenance Smart Interface

A graphic interface that guides the operator in planning preventive maintenance, signaling directly from the panel when action is needed to maintain consistent performance.

• Predictive Maintenance Smart Interface

Continuous monitoring of the operating conditions of critical components such as motors, belts, and the pre-stretch carriage, with automatic alerts in case of anomalies, allowing for targeted interventions before a failure occurs.

• Carbon Footprint Smart Interface

Real-time visualization of energy and compressed air consumption, with the possibility of recording and integration into management systems.

• Troubleshooting Smart Interface

A guided system for anomaly resolution that reduces identification and intervention times by up to 73%, minimizing downtime and operational stress.

From data to performance.

Through Industrial IoT platforms and artificial intelligence solutions, TOSA machines collect and analyze data in real time, transforming it into operational value.

The M.A.T. (Machine Analytics Tool) allows you to monitor machine performance, collect and analyze data, and generate useful insights to improve efficiency, reduce downtime, and support decisions based on real data.

In addition, WINSTON, our virtual assistant powered by Generative Artificial Intelligence, supports operators in the day-to-day management of machines.

Thanks to a wealth of knowledge built on over 40 years of experience from our mechatronics technicians, WINSTON is able to respond in more than 150 languages, 24/7, providing clear and immediate guidance to resolve any operational situation.

The integration between M.A.T. and WINSTON also enables the creation of intelligent “sentinels”: agents capable of monitoring specific machine parameters and automatically reporting anomalies or critical conditions, allowing for timely and targeted interventions.

This approach transforms data into an active tool for control, prevention, and continuous optimization.

The right force, in the right place.

Every load requires a specific containment strategy.

Our machines allow precise management of pre-stretch, tensioning, roping and film positioning at every point of the pallet, creating customized and optimized recipes for each application.

Active control, reduced consumption.

Smart Wrapping technology automatically optimizes film distribution during the wrapping cycle.

The system actively controls film tension, especially at the corners of the load, reducing consumption and improving wrapping quality and uniformity.

True automation of the wrapping process.

Introduced by TOSA in 2004 and covered by an international patent, the automatic stretch film roll change system was the first truly functional solution on the market.

Today, with over a thousand installations, it sets the standard for end-of-line automation. The system allows for complete roll replacement in approximately 35 seconds without operator intervention, ensuring production continuity and maximum safety.

Thanks to the patented film tail recovery device, every pallet is always completed correctly, avoiding repeated cycles, material waste, and loss of wrapping force effectiveness.

Operational continuity also in top covering.
Automatic top film roll change system that allows replacement in seconds without interrupting the production cycle. Easy to use and located in a safe area, it ensures greater productivity and operational simplicity.

The right size for every type of load.

Our range of solutions supports 500, 750, and 1000 mm film rolls, with specific configurations based on the machine model and application.

Laboratory tests demonstrate that the choice of roll width directly affects load stability. At the same time, the nature of the product, the type of palletized load, and the application sector influence which configuration is most effective.

Thanks to our in-house testing laboratory, we assist customers in identifying the most suitable solution by determining the optimal combination of roll size, wrapping strategy, and required performance, thereby improving load stability, reducing stress on products, and optimizing material consumption.

Load protection and product integrity.

Automatic corner posts application systems designed to protect the edges of palletized loads and prevent product damage.

This solution is particularly relevant for products intended for distribution, where aesthetic integrity is a fundamental requirement. The use of corner posts helps preserve the product from the action of the film, preventing deformation during wrapping and transport.

Thanks to numerous installations and continuous development based on practical experience, we have achieved high levels of reliability and process automation.

Our solutions can be configured for various formats and integrated with feeding and management systems that ensure operational continuity without interrupting the machine cycle.

Load protection, in all conditions

Top sheet application solutions designed to protect the palletized load from dust and external agents.

Depending on the configuration, the systems can be integrated into the machine or positioned at the infeed. Integrated solutions enable dust-proof and hermetic cycles, allowing for storage even in outdoor environments, while infeed configurations are dedicated to dust-proof cycles.

Our solutions are designed to minimize the impact on cycle time and can be equipped with multi-roll systems or integrated with automatic top-roll change.

Developed according to TOSA design principles, they guarantee reliability, ease of management, and full integration with the machine.

Safety as a Design Principle

Safety is an integral part of our design approach and is developed in compliance with the regulations applicable in the various target markets, in accordance with the latest international standards regarding machine safety.

TOSA has always been among the end-of-line manufacturers that have made safety a distinctive element, adopting and anticipating regulatory evolutions to ensure maximum protection for operators, machines, and loads.

Through structured risk analysis and the use of advanced design tools, we define the performance levels (PLr) for each safety function and implement suitable technical solutions, including anti-fall systems for suspended loads and protection devices designed to guarantee maximum safety in every operating condition.