CUSTOMER REQUIREMENTS
From the very beginning of the project, Ahlstrom requested a solution capable of meeting specific requirements:
- HANDLING OF LARGE, HEAVY PAPER ROLLS
- HERMETIC PROTECTION OF THE LOAD FOR INTERCONTINENTAL SHIPMENTS
- FULL WATERPROOFING (TOP AND BOTTOM)
- SAFE AND CONTROLLED PRODUCT HANDLING
- 24/7 OPERATIONAL CONTINUITY
- REDUCED MAINTENANCE COSTS
TOSA SOLUTION
The solution developed by TOSA involved the creation of an integrated system for complete process management:
- CUSTOMIZED CONVEYOR LINE FOR LARGE-SIZE PAPER ROLLS
- ACCUMULATION SYSTEM AND SHUTTLE FOR DISTRIBUTION ACROSS MULTIPLE LOADING BAYS
- PALLET HANDLING SYSTEM WITH EMPTY PALLET MAGAZINE
- ROLLS STACKING SYSTEM ON MASTER PALLETS
The core of the line consists of:
- ROTATING RING WRAPPER WITH OVERSIZED RING
- INTEGRATED TOP SHEET APPLICATION SYSTEM
- BOTTOM FLAP FOLDING AND GLUING SYSTEM
- WATERPROOF WRAPPING CYCLE
PARTNERSHIP & DEVELOPMENT
The project required major design and integration work to address the product’s specific characteristics and the customer’s logistical needs.
The collaboration between the TOSA and Ahlstrom teams enabled the development of a tailor-made solution capable of ensuring the proper handling and protection of the rolls throughout the entire line.
This collaborative approach successfully addressed the challenges related to the product’s size, weight, and destination.
RESULT
The implementation of the TOSA solution enabled Ahlstrom to achieve a highly reliable and high-performance line capable of continuous operation while ensuring maximum product protection.
The system guarantees:
• complete airtight protection of the load
• safety during international transport
• Efficient handling of heavy and bulky loads
• Operational continuity with minimal maintenance
A project that sets the standard for applications in the paper & tissue industry.
